Carbide Drill

Send Inquiry
Carbide Drill
Details
New Carbide cutter body with superfine particle carbide AITiN coating.
Double edge design improves machining stability.
Drill tip structure optimizes cutting performance,and improves chip removal performance.
Category
Rapid Drill
Share to
Description
 

Product Introduction

 

Introducing our next-generation Carbide Drill-a machining breakthrough engineered to elevate precision, durability, and efficiency in demanding industrial applications. At its core lies a cutter body forged from superfine particle tungsten carbide, delivering exceptional hardness and fracture resistance that outperforms conventional high-speed steel (HSS) or HSS-Co drills . What truly distinguishes this tool is its advanced AITiN (Aluminum Titanium Nitride) nano-coating, deposited via state-of-the-art LARC® technology to create a smooth, microdroplet-free surface.

Complementing this robust construction is a purpose-driven design: a double edge configuration eliminates machining vibration, while an optimized drill tip geometry enhances cutting dynamics and chip evacuation . Whether tackling deep-hole drilling in alloy steels or precision work in aerospace components, this drill consistently delivers clean, accurate holes with minimal tool wear-making it an indispensable asset for professionals seeking to reduce downtime and operational costs.

 

 

Features

Each attribute of this carbide drill is engineered to solve critical machining challenges:

Superscript Particle Carbide Body

The ultra-fine grain structure of the tungsten carbide substrate ensures superior toughness and wear resistance, even when drilling hard materials like tool steel (up to 50 HRC) and heat-resistant alloys . This structural integrity reduces the risk of tool breakage compared to brittle standard carbide drills.

AITiN Nano-Coating

This high-performance coating forms a thermal barrier (effective up to 900°C) via an aluminum oxide layer, preventing heat-induced wear during high-speed machining. It also boasts a low friction coefficient, minimizing chip adhesion and extending tool life by up to 2x compared to uncoated carbide tools. The coating's dark purple finish adds scratch resistance for long-term performance.

Double Edge Design

Dual cutting edges distribute the machining load evenly, eliminating vibration and drill wander-critical for precision applications . This stability ensures consistent hole tolerance (often within ±0.02mm) even in interrupted cutting or contoured surfaces.

Optimized Drill Tip & Chip Removal

The precision-ground tip geometry enhances cutting efficiency, reducing axial force and heat generation . Paired with an open flute structure, it facilitates smooth chip evacuation-preventing clogging in deep-hole drilling (up to 8x drill diameter) and reducing tool breakage risk.

 

 

Industrial Applications

This versatile carbide drill excels across multiple sectors, thanks to its ability to machine a wide range of materials:

Automotive Manufacturing

Ideal for drilling engine blocks, piston guides, and common rail injector components (e.g., 1.75mm holes in 100Cr6 steel) . Its stability ensures minimal deviation in cylinder holes, critical for engine performance.

01

Aerospace & Aviation

Trusted for machining titanium alloys, heat-resistant superalloys, and composite components-where precision and tool durability are non-negotiable.

02

Medical & Dental Technology

Suitable for drilling small-diameter holes (down to 0.4mm) in surgical instruments and dental crowns (e.g., 1.65mm holes in CrCo alloy).

03

Mechanical Engineering

Handles tool steels, stainless steels (316L), and cast iron for manufacturing fixation plates, mounting brackets, and hydraulic components.

04

Mold & Die Industry

Delivers clean holes in hardened steels and composites, supporting mold cavity and dowel pin applications.

05

It is compatible with CNC machines, drill presses, and handheld drills (when used with a spring collet), making it adaptable to diverse workshop setups.

 

 

FAQ

 

Q1: How does this drill compare to HSS or HSS-Co drills?

A: Unlike HSS drills (which falter in hard materials), our carbide drill handles tool steels, titanium, and heat-resistant alloys with ease . It offers 10–20x longer tool life than HSS and 2x longer than HSS-Co, while enabling 30–50% higher cutting speeds . The tradeoff is slightly lower brittleness-avoid dropping or using it for heavy-impact drilling .

Q2: What cutting parameters are recommended?

A: For mild steel, use 800–1200 RPM with a feed rate of 0.1–0.15mm/rev; for stainless steel, reduce to 400–600 RPM with 0.08–0.1mm/rev . Always use coolant (internal or external) for deep holes to enhance chip evacuation and coating longevity .

Q3: Can it drill non-ferrous materials like aluminum or composites?

A: Yes-its low-friction AITiN coating and optimized tip prevent chip welding in aluminum, while the double edge design ensures stability in layered composites . It is also effective for wood-based materials (MDF, plywood) and plastics .

Q4: How do I maintain the drill for maximum life?

A: Avoid exceeding recommended RPM/feed rates (overheating damages the AITiN coating) and ensure chuck runout is <0.02mm . Clean chips after use and store in a protective case to prevent edge chipping. Resharpening is possible with precision grinding equipment-contact our technical team for guidelines.

Q5: What sizes and lengths are available?

A: We offer diameters from 2mm to 25mm (in 0.1mm increments) and lengths of 3xD, 5xD, and 8xD to suit shallow and deep-hole applications . Custom sizes can be manufactured for bulk orders.

Hot Tags: carbide drill, China carbide drill manufacturers, suppliers, factory, WCMX Rapid Drill, Carbide Drill, rapid drill, SPGX Rapid Drill, EDX Rapid Drill

Send Inquiry