Tool Holder with Coolant

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Tool Holder with Coolant
Details
Globally stepped spacer parallel waterhole screw of shim precise positioning large clamp to strengthen and precision positioning.
Simply loosen the clamp screws slightly to rotate the water outlet clamp and replace the inserts,and the water outlet clamp can quickly reposition upon return.
High pressure water pipes can be accessed from the side of the tool holder or under the tool holder.
Close-range center jetting water, strengthen the heat energy generated during cutting. high-pressure effluent strengthens the chip breaking effect, smoothing the chip removal and avoiding the problem of chipping
Capable of withstanding light, medium, and heavy cutting processes, with stable dimensions.
Category
Turning Tool
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Description
 

Product Introduction

 

Our Tool Holder With Coolant is a meticulously crafted and precision - engineered solution that aims to revolutionize external turning operations in the metalworking industry. What sets this tool holder apart is its integrated built - in coolant delivery system, which channels coolant directly through the tool holder itself. This innovative design ensures that a targeted, high - pressure stream of coolant reaches the precise cutting zone-the exact point where the tool interacts with the workpiece. By doing so, it effectively minimizes heat accumulation, significantly reduces tool wear, and substantially enhances the quality of the surface finish of the machined parts.

 

Constructed from high - grade alloy steel, this tool holder undergoes a rigorous heat treatment process. This not only 赋予 it exceptional rigidity but also ensures long - lasting durability, enabling it to withstand the rigors of high - speed machining and handle heavy cutting loads with ease. Moreover, it is compatible with a wide array of standard insert geometries, such as CCMT, WNMG, and VNMG. This compatibility allows it to seamlessly integrate into existing CNC lathes, turning centers, and conventional lathes, making it a highly versatile upgrade option for workshops that prioritize operational efficiency, machining precision, and cost - effectiveness.

 

Regardless of whether you are working with stainless steel, alloy metals, cast iron, or non - ferrous materials, this tool holder transforms coolant from a mere secondary accessory into a crucial performance - enhancing component. It guarantees consistent and reliable results even in the most demanding production environments, ensuring that your machining processes run smoothly and efficiently.

 

 

Features

Through - Spindle Coolant Delivery

The tool holder is equipped with a precision - drilled internal channel. This channel is capable of delivering coolant at a high pressure (up to 70 bar, depending on the specific setup) directly to the cutting edge. This targeted delivery eliminates heat - induced tool degradation and prevents chip welding, which are common issues in traditional machining processes.

Enhanced Tool Life

By maintaining the tool at an optimal operating temperature, this tool holder can reduce insert wear by up to 30% when compared to traditional flood cooling methods. This significant reduction in wear not only lowers the cost of replacing inserts but also minimizes downtime associated with tool changes, thereby increasing overall productivity.

Superior Surface Finish

The targeted coolant flow effectively flushes chips away from the workpiece. This prevents the re - cutting of chips, which can mar the surface of the part, and results in smoother, more consistent surface textures. In testing, it has been shown that the Ra values (a measure of surface roughness) can be improved by 20 - 40%.

Robust Construction

The high - strength alloy steel body of the tool holder is subjected to precision grinding, ensuring tight tolerances of ±0.01mm. This level of precision, combined with the robust construction, guarantees stability even when the tool holder is operating at high rotational speeds (RPM) and under heavy feed rates.

Universal Compatibility

Designed to fit standard tool posts, including AXA, BXA, and CXA, this tool holder can accept industry - standard inserts. This means that it can be easily integrated into your existing machining setup without the need for expensive equipment overhauls or modifications.

Adjustable Coolant Flow

On select models, optional flow control valves are available. These valves allow for the customization of coolant pressure, enabling the tool holder to adapt to different material hardness levels and varying cutting conditions. This flexibility ensures optimal performance across a wide range of machining applications.

 

 

Applications

This Tool Holder With Coolant is ideal for external turning operations across a diverse range of industries, including:

Automotive Manufacturing

It is perfectly suited for machining critical components such as shafts, axles, and hubs, which are typically made from stainless steel and alloy steel. The tool holder's ability to maintain precision and reduce tool wear ensures that these automotive parts meet the strict quality standards of the industry.

01

Aerospace

In the aerospace industry, where precision is of utmost importance, this tool holder excels in the precision turning of titanium and aluminum components. These components often require strict surface finish standards to ensure their performance and safety in aircraft, and our tool holder delivers on this requirement.

02

Heavy Machinery

For processing large cast iron or forged steel parts that generate heavy chip loads, this tool holder is a reliable choice. Its robust construction and efficient coolant delivery system can handle the demanding conditions of heavy machinery manufacturing, ensuring smooth and efficient machining.

03

General Engineering

In general engineering applications, it is suitable for routine external facing, threading, and profiling operations on non - ferrous metals like brass and copper, as well as plastics. Its versatility makes it a valuable tool in any general engineering workshop.

04

High - Volume Production

In high - volume production environments, consistency is key. This tool holder ensures consistent quality in mass - produced parts by reducing tool drift and minimizing wear. This helps to avoid variations in part dimensions and surface finish, ensuring that every part meets the required specifications.

05

 

 

FAQ

 

Q1: How does through - spindle coolant differ from traditional flood cooling?

A: Traditional flood cooling involves spraying coolant over a large area, which often results in the coolant missing the critical cutting zone. In contrast, through - spindle coolant delivers a focused and concentrated stream of coolant directly to the area where the tool comes into contact with the workpiece. This targeted delivery maximizes heat dissipation, which is essential for preventing tool damage, and ensures effective chip evacuation. These features are particularly crucial in high - speed machining or when working with hard materials that generate a lot of heat.

Q2: Can this tool holder work with my existing inserts?

A: Yes, it can. This tool holder is compatible with most standard insert types, including carbide and ceramic inserts, as long as they match the insert pocket specification of the holder. To ensure exact compatibility, we recommend checking our model guide, which provides detailed information on the insert types and geometries that are suitable for each tool holder model.

Q3: What coolant pressure is required for optimal performance?

A: For effective chip removal, we recommend a minimum coolant pressure of 30 bar. However, for hard metals or high - speed applications, an ideal pressure range of 50 - 70 bar is recommended. Most CNC machines come with built - in coolant systems that are capable of accommodating this pressure range, so you can easily integrate our tool holder into your existing CNC setup.

Q4: Will this tool holder fit my lathe's tool post?

A: Our tool holders are designed to fit common tool post sizes, such as AXA, BXA, and CXA. To ensure a perfect fit, we recommend verifying your tool post dimensions. If you are unsure about the compatibility or have any questions regarding your machine model, please do not hesitate to contact our team. Our experts will be happy to assist you in finding the right tool holder for your lathe.

Q5: How much can I expect to extend tool life?

A: In field tests conducted with various users, it has been reported that tool life can be extended by 20 - 30%. The actual extension in tool life may vary depending on the type of material being machined and the specific cutting parameters used. For harder materials like Inconel, which are known for causing significant tool wear due to their high strength and heat resistance, the improvement in tool life is particularly significant. This is because the through - spindle coolant delivery system effectively reduces thermal shock, which is a major cause of tool failure in hard material machining.

Q6: Is maintenance required for the coolant channel?

A: Yes, periodic maintenance is required for the coolant channel to ensure its optimal performance. We recommend periodically flushing the coolant channel with a suitable cleaning solution. This helps to prevent clogging caused by debris, such as metal chips and coolant residue, which can accumulate in the channel over time. The coolant channel is designed with easy access in mind, making the cleaning process quick and straightforward. This ensures that the maintenance downtime is minimized, allowing you to get back to your machining operations as soon as possible.

 

Elevate your turning operations to new heights of precision, efficiency, and longevity. Choose our Tool Holder With Coolant and experience results that can stand up to the toughest machining challenges. Whether you are in the automotive, aerospace, heavy machinery, general engineering, or high - volume production industry, our tool holder is the perfect solution to enhance your machining processes and achieve superior quality parts.

 

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