Product Introduction
Our Tool Holder With Coolant is a meticulously crafted and precision - engineered solution that aims to revolutionize external turning operations in the metalworking industry. What sets this tool holder apart is its integrated built - in coolant delivery system, which channels coolant directly through the tool holder itself. This innovative design ensures that a targeted, high - pressure stream of coolant reaches the precise cutting zone-the exact point where the tool interacts with the workpiece. By doing so, it effectively minimizes heat accumulation, significantly reduces tool wear, and substantially enhances the quality of the surface finish of the machined parts.
Constructed from high - grade alloy steel, this tool holder undergoes a rigorous heat treatment process. This not only 赋予 it exceptional rigidity but also ensures long - lasting durability, enabling it to withstand the rigors of high - speed machining and handle heavy cutting loads with ease. Moreover, it is compatible with a wide array of standard insert geometries, such as CCMT, WNMG, and VNMG. This compatibility allows it to seamlessly integrate into existing CNC lathes, turning centers, and conventional lathes, making it a highly versatile upgrade option for workshops that prioritize operational efficiency, machining precision, and cost - effectiveness.
Regardless of whether you are working with stainless steel, alloy metals, cast iron, or non - ferrous materials, this tool holder transforms coolant from a mere secondary accessory into a crucial performance - enhancing component. It guarantees consistent and reliable results even in the most demanding production environments, ensuring that your machining processes run smoothly and efficiently.
Features
Through - Spindle Coolant Delivery
The tool holder is equipped with a precision - drilled internal channel. This channel is capable of delivering coolant at a high pressure (up to 70 bar, depending on the specific setup) directly to the cutting edge. This targeted delivery eliminates heat - induced tool degradation and prevents chip welding, which are common issues in traditional machining processes.
Enhanced Tool Life
By maintaining the tool at an optimal operating temperature, this tool holder can reduce insert wear by up to 30% when compared to traditional flood cooling methods. This significant reduction in wear not only lowers the cost of replacing inserts but also minimizes downtime associated with tool changes, thereby increasing overall productivity.
Superior Surface Finish
The targeted coolant flow effectively flushes chips away from the workpiece. This prevents the re - cutting of chips, which can mar the surface of the part, and results in smoother, more consistent surface textures. In testing, it has been shown that the Ra values (a measure of surface roughness) can be improved by 20 - 40%.
Robust Construction
The high - strength alloy steel body of the tool holder is subjected to precision grinding, ensuring tight tolerances of ±0.01mm. This level of precision, combined with the robust construction, guarantees stability even when the tool holder is operating at high rotational speeds (RPM) and under heavy feed rates.
Universal Compatibility
Designed to fit standard tool posts, including AXA, BXA, and CXA, this tool holder can accept industry - standard inserts. This means that it can be easily integrated into your existing machining setup without the need for expensive equipment overhauls or modifications.
Adjustable Coolant Flow
On select models, optional flow control valves are available. These valves allow for the customization of coolant pressure, enabling the tool holder to adapt to different material hardness levels and varying cutting conditions. This flexibility ensures optimal performance across a wide range of machining applications.
Applications
This Tool Holder With Coolant is ideal for external turning operations across a diverse range of industries, including:
Automotive Manufacturing
It is perfectly suited for machining critical components such as shafts, axles, and hubs, which are typically made from stainless steel and alloy steel. The tool holder's ability to maintain precision and reduce tool wear ensures that these automotive parts meet the strict quality standards of the industry.
01
Aerospace
In the aerospace industry, where precision is of utmost importance, this tool holder excels in the precision turning of titanium and aluminum components. These components often require strict surface finish standards to ensure their performance and safety in aircraft, and our tool holder delivers on this requirement.
02
Heavy Machinery
For processing large cast iron or forged steel parts that generate heavy chip loads, this tool holder is a reliable choice. Its robust construction and efficient coolant delivery system can handle the demanding conditions of heavy machinery manufacturing, ensuring smooth and efficient machining.
03
General Engineering
In general engineering applications, it is suitable for routine external facing, threading, and profiling operations on non - ferrous metals like brass and copper, as well as plastics. Its versatility makes it a valuable tool in any general engineering workshop.
04
High - Volume Production
In high - volume production environments, consistency is key. This tool holder ensures consistent quality in mass - produced parts by reducing tool drift and minimizing wear. This helps to avoid variations in part dimensions and surface finish, ensuring that every part meets the required specifications.
05
FAQ
Elevate your turning operations to new heights of precision, efficiency, and longevity. Choose our Tool Holder With Coolant and experience results that can stand up to the toughest machining challenges. Whether you are in the automotive, aerospace, heavy machinery, general engineering, or high - volume production industry, our tool holder is the perfect solution to enhance your machining processes and achieve superior quality parts.
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