Products Description
Aluminum Special End Mill · Efficient & Precision Cutting Tool for Non-ferrous Metals
- Developed by Changzhou Thermo Tools Co., Ltd., this series is specially designed for aluminum and non-ferrous metal milling, solving pain points such as built-up edge, poor chip evacuation and insufficient surface finish. Made of ultra-fine grain carbide, with 40° helix angle and 2-flute/3-flute structure, it can produce φ0.25mm micro tools, covering the whole process from roughing to finishing.
- Built with high-end German and Swiss equipment and precision dynamic balance testing, it runs stably at high speed with little wear. YG-type carbide and sharp edges prevent built-up edge, adapting to 300~800m/min high-speed cutting (up to nearly 1000m/min in aerospace), greatly improving efficiency and reducing costs.
- Some models adopt lightweight aluminum alloy body to reduce machine load; optimized cutting edge runout adjustment shortens downtime. With full-spec end mills, it adapts to different processing needs in aerospace, automotive manufacturing and other industries.
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Main Technical Specification
| Order No. | Dia. (d) | CL (L1) | OAL (L) | Shank (D) | Flutes (F) |
|---|---|---|---|---|---|
| Φ1.0X3CX50X4DX2F/3F | 1.0 | 3 | 50 | 4 | 2/3 |
| Φ1.5X4CX50X4DX2F/3F | 1.5 | 4 | 50 | 4 | 2/3 |
| Φ2.0X5CX50X4DX2F/3F | 2.0 | 5 | 50 | 4 | 2/3 |
| Φ2.5X6CX50X4DX2F/3F | 2.5 | 6 | 50 | 4 | 2/3 |
| Φ3.0X8CX50X3DX2F/3F | 3.0 | 8 | 50 | 3 | 2/3 |
| Φ3.0X8CX50X4DX2F/3F | 3.0 | 8 | 50 | 4 | 2/3 |
| Φ4.0X10CX50X4DX2F/3F | 4.0 | 10 | 50 | 4 | 2/3 |
| Φ5.0X13CX50X6DX2F/3F | 5.0 | 13 | 50 | 6 | 2/3 |
| Φ6.0X15CX50X6DX2F/3F | 6.0 | 15 | 50 | 6 | 2/3 |
| Φ8.0X20CX60X8DX2F/3F | 8.0 | 20 | 60 | 8 | 2/3 |
| Φ10.0X25CX75X10DX2F/3F | 10.0 | 25 | 75 | 10 | 2/3 |
| Φ12.0X30CX75X12DX2F/3F | 12.0 | 30 | 75 | 12 | 2/3 |
| Φ16.0X45CX100X16DX2F/3F | 16.0 | 45 | 100 | 16 | 2/3 |
| Φ6.0X25CX100X6DX2F/3F | 6.0 | 25 | 100 | 6 | 2/3 |
| Φ8.0X30CX100X8DX2F/3F | 8.0 | 30 | 100 | 8 | 2/3 |
| Φ10.0X35CX100X10DX2F/3F | 10.0 | 35 | 100 | 10 | 2/3 |
| Φ12.0X40CX100X12DX2F/3F | 12.0 | 40 | 100 | 12 | 2/3 |
| Φ6X45CX150X6DX2F/3F | 6 | 45 | 150 | 6 | 2/3 |
| Φ8X50CX150X8DX2F/3F | 8 | 50 | 150 | 8 | 2/3 |
| Φ10X60CX150X10DX2F/3F | 10 | 60 | 150 | 10 | 2/3 |
| Φ12X60CX150X12DX2F/3F | 12 | 60 | 150 | 12 | 2/3 |
| Φ16X65CX150X16DX2F/3F | 16 | 65 | 150 | 16 | 2/3 |
| Φ20X80CX150X20DX2F/3F | 20 | 80 | 150 | 20 | 2/3 |
| Diameter (mm) | Slotting (2F/3F) | Side Milling (3F) | ||
|---|---|---|---|---|
| R.P.M | Feed (mm/min) | R.P.M | Feed (mm/min) | |
| 3 | 16,000 | 12,000 | 26,600 | 1,350 |
| 4 | 12,000 | 1,000 | 20,000 | 1,360 |
| 5 | 9,600 | 900 | 15,900 | 1,350 |
| 6 | 8,000 | 820 | 13,300 | 1,350 |
| 8 | 6,000 | 750 | 10,000 | 1,360 |
| 10 | 4,800 | 680 | 7,900 | 1,350 |
| 12 | 4,000 | 620 | 6,600 | 1,350 |
Product Feature
Ultra-fine Alloy Base · High-speed, Precision & Stable Cutting
Ultra-fine Grain Carbide, Excellent Wear Resistance & Anti-adhesion
High-quality YG-type ultra-fine grain carbide with dense texture and sufficient rigidity; sharp edges effectively inhibit built-up edge and chip accumulation, reducing wear and extending service life.
High-speed & Efficient Cutting, Adapt to Diverse Working Conditions
40° helix angle and optimized flute ensure smooth chip evacuation; cutting speed 300~800m/min (nearly 1000m/min in aerospace), feed rate 0.05~0.25mm/z, improving processing efficiency.
Precision Machining Calibration, Stable Operation Without Vibration
Processed by high-end German and Swiss equipment, with factory dynamic balance testing, stable operation at high speed, ensuring processing accuracy and surface finish.
Lightweight Adaptation, Full-scene Flexible Compatibility
Some models have lightweight design to reduce machine load; easy cutting edge adjustment, 2-flute/3-flute and multiple specifications, covering all scenes from micro precision to large-scale roughing.
Application Fields
Special for Non-ferrous Metals · Adapt to Precision Milling in Multiple Industries
1. Aerospace Field
Used for high-speed precision processing of aircraft structural parts and engine aluminum components, meeting lightweight, high-strength and strict industry standards.
2. Automotive Manufacturing Industry
Adapt to lightweight components such as wheels, body frames and new energy battery cases, balancing roughing and finishing, improving efficiency and texture.
3. Mold Processing Industry
Realize forming and corner cleaning of complex cavities of aluminum molds, ensuring mold accuracy and surface finish.
4. General Non-ferrous Metal Processing
Suitable for milling and slotting of copper, magnesium alloy and other parts, with smooth chip evacuation and no built-up edge, ensuring product consistency.
FAQ
Aluminum Special End Mill Q&A · Selection Guide for Non-ferrous Metal Processing
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